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AFC Energy, a pioneer in hydrogen power generation, approached Amcanu with a challenging project: designing and building an enclosure for their latest ‘H-Power Generator - S Series’. This modular and scalable hydrogen fuel cell generator is at the forefront of sustainable energy solutions. The goal was to create an enclosure that would not only house this advanced technology but also ensure optimal functionality and safety, whilst being instantly recognisable in the field as a generator.
Hydrogen fuel cells are a cutting-edge technology, and designing an enclosure for such a system presented unique challenges. Even though Amcanu has nearly 50 years of experience in designing and building industrial enclosures, hydrogen fuel cell technology was an entirely new application. This project required extensive simulations, calculations, and testing to address the many unknowns and ensure the final design would meet the highest standards.
AFC Energy wanted a modular design for their enclosure, with the ability to scale the unit by adding or removing ‘blades' – modular fuel cell units sandwiched between two end sections. This design would allow for easy maintenance and replacement, as well as scalability of the generator's power output. Effective airflow management was critical to enable the generator to run at optimal performance. And, despite being a relatively new technology, AFC Energy wanted the enclosure to have a familiar appearance on site – similar to traditional diesel generators. This would help in the adoption and acceptance of hydrogen power generation among customers and end users.
Amcanu’s technical design engineers collaborated closely with AFC Energy’s team to develop an innovative enclosure solution. The final design features a modular structure with removable 'blades' or fuel cell modules that can be easily accessed for maintenance or replacement. The number of blades determines the size of the base and canopy roof, allowing for scalable configurations while maintaining structural integrity and safety.
At Amcanu we pride ourselves on our collaborative approach to product development – combining the experience of both teams to deliver products that perform.
The enclosure's modularity allows AFC Energy to offer generators in various sizes, from compact units to larger configurations. The design accommodates easy maintenance with removable blades and access doors on both ends.
The enclosure is designed to prioritise airflow, ensuring that the generator operates efficiently and safely. The enclosure design was subjected to extensive simulations and testing by AFC Energy, resulting in a final product that meets the rigorous demands of hydrogen fuel cell technology.
The enclosure was powder-coated in AFC Energy white – creating a cohesive look that fits seamlessly into their product range. The familiar generator-like appearance helps position the H-Power Generator as a recognisable and reliable power solution on site.
The collaboration between Amcanu and AFC Energy resulted in a cutting-edge enclosure that not only meets the technical demands of hydrogen power generation but also aligns with AFC Energy’s vision for the future of power generation. The final product is testament to the power of innovation, collaboration, and engineering excellence.
The ‘H-Power Generator - S Series’ enclosure is now a key component in AFC Energy’s lineup, offering scalable, modular, and safe hydrogen power generation. With its familiar appearance and advanced features, it’s poised to make a significant impact in the fast-growing market for sustainable energy solutions.
This project showcased Amcanu’s ability to adapt and innovate in the face of new challenges. By combining our expertise in industrial enclosures with AFC Energy’s cutting-edge hydrogen technology, we delivered a product that sets new standards for safety, functionality, and design. As hydrogen power generation continues to grow, Amcanu is proud to have played a role in supporting this exciting advancement in sustainable energy.
This product subsequently received the CE Mark Attestation of Conformity – further demonstrating AFC Energy’s commitment to designing and building products of the highest standards.
